3-D printing, the process of printing a tangible structural element, is common within a variety of fields: you can find it in dental replacements, artificial hip-joints but also for manufacturing tools.
Until now, parts manufactured using 3-D technology have been unable to compete with traditionally made components. But that is rapidly changing – especially within the realms of the aviation industry where weight is a major consideration when it comes to manufacturing.
Concept Laser, a German company, is at the forefront of high-quality 3-D printing. The fledgling company was responsible for building the first such printer capable of producing real components with a method called Selective Laser Melting (SLM).
SLM builds up components by putting thin layers of melted metal on top of each other
Melting, rather than sintering
With that, it was made possible to use common industrial alloys, like steel or titanium in 3-D printing. Before the advent of the SLM, there were 3-D printers on the market, but they only had the capabilites to sinter rare and uncommon alloys in a process similar to that used during the production of ceramics. But the end product was not very durable.
In order to properly melt the metal, inventor and company founder, Frank Herzog, had to overcome several hurdles. He needed to develop a means of circumventing the problem of tension build-up within the metal during the melting process which ultimately led to components cracking.
“I watched a toolmaker welding,” he recalls, “he did not do one continuous weld,
Article source: http://www.dw.com/en/future-prize-3d-printing-enables-aviation-industry-to-flourish/a-18886955